DrSharpe Health DrSharpe Health

Zero-Pressure Foldable White Sponge Mask, Breathable, for Home Daily Use

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Product Description

  • Overview
  • Specification
  • After Sales Service
  • Company Profile

Basic Info

Model NO. TYHS-002
Usage Kitchen, Bath, Car
Customized Customized
Density Customizable
Dimensions Customizable
Logo Customizable
Surface Texture Smooth Skin / Textured / Grooved
Odor Odorless
Transport Package Polybag + Color Box / OPP Bag / Custom
Specification EVA
Trademark OEM
HS Code 4016109000
Production Capacity 1,000,000 pcs/month

Packaging & Delivery

Package Size: 45.00cm * 35.00cm * 40.00cm

Package Gross Weight: 10.000kg

Lead Time:

  • 1 - 3000 Pieces: 45 days
  • > 3000 Pieces: To be negotiated

Product Description

Premium Foam Technology

Sponge Products — No limit on shape, No limit on density, Born as needed

Sponge products are a type of polymer porous elastic material made mainly from polyurethane (PU) soft foam rubber and other polymer materials through foaming technology. Its biggest features are light weight, porous, good elasticity, and various characteristics such as good insulation, heat insulation, sound absorption, shock absorption, flame retardancy, anti-static, and breathability.

Factory-direct production line, fully customizable in density, size — consistent quality, no middlemen.

Zero-Pressure Foldable White Sponge Mask, Breathable, for Home Daily Use

Specifications

Parameter Details
Weight per Piece customizable
Density customizable
Odor Odorless
Non-Toxic Yes (Phthalate-Free, BPA-Free)
Waterproof Yes
ROHS Compliance Yes
REACH Compliance Yes
Choking Hazard No (For 3+ Years)
Custom Color Yes (Pantone Matching)
Custom Logo Yes (Printing / Embossing / Label)
Custom Packaging Yes (Design Service Available)
Custom Size Yes
Custom Set Composition Yes
Mold Development Time 2 Weeks

Material Advantages

  • Polyurethane (PU) Foam: Balanced overall performance with high cost-effectiveness. Density, hardness, and resilience can be flexibly adjusted. Mostly open-cell structure, allowing air and moisture to pass through.
  • EVA Foam: Core Advantage: Waterproof, weather-resistant, and easy to process. Resistant to seawater, oils, acids, alkalis, and other chemicals. Easy to thermoform, cut, and bond, dimensionally stable.
  • PVA Sponge: High-density microporous structure effectively adsorbs surface dirt, grease, and dust. Extremely high water absorption, up to 800% of its own weight. Completely degrades in the natural environment after disposal.
  • Rubber Foam: Excellent elasticity with rebound rate over 90%. Outstanding resistance to compression set. Good resistance to aging, ozone, and weather.
  • Recycled Foam: Made from recycled offcuts – eco-friendly and sustainable. Low cost with outstanding cost-performance ratio. Suitable for acoustic underlay, base filling, and other non-aesthetic applications.
  • Non-toxic and environmentally compliant: ROHS and REACH compliant. Safe for indoor use, food processing areas, and regulated export markets.
  • One-piece molded, no glue layers: Seamless construction means no delamination, no peeling, and consistent performance across the entire product.

Product Structure & Video

Product Structure Overview

  • Skin layer: Dense and smooth surface, providing abrasion resistance and structural stiffness.
  • Core layer: Porous and cellular interior, providing cushioning and lightweight properties.
  • Open-cell Structure: Cells are interconnected with each other and also open to the outer surface; good air permeability, strong water absorption/wettability, high softness.
  • Closed-cell Structure: Cells are separated by cell walls, not interconnected – they are independent closed units; good waterproofing, thermal insulation, strong support, resistant to deformation.

Customization Process

(Customized products can be provided according to size requirements.)

Inquiry
Drawing / Requirement
Sample Making
Sample Approval
Mass Production
Delivery

After Sales Service

Our Assurances

1. Warranty
12-month warranty from the date of shipment.

2. Response Commitment
Respond to quality complaints within 24 hours and provide a solution within 3 business days.

3. Technical Support
Free technical consulting services including product selection, installation guidance, and application evaluation for special working conditions.

Warranty Exclusions

The warranty does not cover damage caused by:

  • Improper installation not following instructions
  • Long-term exposure beyond the operating temperature range (-40°C to +110°C)
  • Contact with strong acids, alkalis, or incompatible chemicals
  • Artificial cutting, tearing, or mechanical damage

Product Lines & Capabilities

Production Capabilities Overview

Why Choose Us?

  • OEM/ODM capabilities
  • Competitive pricing & bulk discounts
  • Fast shipping & customs clearance support
  • Turnkey project solutions

Other Products Available

  • Baseball bats
  • Barbell foam protective tubes
  • Foam children's toys
  • Foam tubes

Frequently Asked Questions (FAQ)

What types of foam materials do you support for customization?
We support a wide range of materials including Polyurethane (PU) Foam, EVA Foam, PVA Sponge, Rubber Foam, and Recycled Foam. Each material offers distinct advantages in water resistance, elasticity, and compliance.
Can you customize the density, size, and colors of the foam?
Yes, all of our products are fully customizable. We can adjust the density, size, shape, and colors (using Pantone matching) to align with your design requirements.
Are the materials safe and compliant with environmental standards?
Yes, our foam materials are non-toxic, phthalate-free, and BPA-free. They fully comply with ROHS and REACH standards, making them safe for indoor applications and children's products.
How long does the mold development and sample approval take?
Typically, mold development takes approximately 2 weeks. After the mold is completed, we will produce samples for your review and approval before starting mass production.
What is the standard lead time for mass production?
The standard lead time is 45 days for orders ranging from 1 to 3,000 pieces. For quantities larger than 3,000 pieces, the production timeline is subject to negotiation.
What is covered under the 12-month after-sales warranty?
The warranty covers structural defects and performance issues under normal operating conditions. It does not cover damages caused by improper installation, extreme temperatures beyond -40°C to +110°C, exposure to strong acids/alkalis, or mechanical tearing.

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